Copper Alloy-Impregnated Carbon-Carbon Hybrid Composites for Electronic Packaging Applications

S. K. Datta, Jorge E. Gatica, W. Shih, L. Bentsen

    Research output: Contribution to journalArticlepeer-review

    Abstract

    Porous carbon-carbon preforms, based on three-dimensional networks of PAN (Polyacrylonitrile)-based carbon fibers and various volume fractions of chemical vapor-deposited (CVD) carbon, were impregnated by oxygen-free, high-conductivity (OFHC) Cu, Cu-6Si-0.9Cr, and Cu-0.3Si-0.3Cr (wt pct) alloys by pressure infiltration casting. The obtained composites were characterized for their coefficient of thermal expansion (CTE) and thermal conductivity (K) along the through-thickness and two in-plane directions. One composite, with a 28 vol pct Cu-0.3Si-0.3Cr alloy, showed outstanding potential for thermal management applications in electronic applications. This composite exhibited approximately isotropic thermal expansion properties (CTE = 4 to 6.5 ppm/K) and thermal conductivities (k greater than or equal to 260 W/m K).

    Disciplines

    • Materials Science and Engineering
    • Thermodynamics

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